Miller-electric 400 User Manual download pdf

Quick

Specs

Quick and easy maintenance with

single-side access to oil level check, oil

fill, oil filter, fuel filter and air cleaner.

Remote toolless oil drain allows oil to be

drained without getting under the engine

and reduces the chance of oil spillage.

Arc-Drive

™

makes welding easy.

Automatically enhances Stick welding,

especially on pipe, by focusing the

arc and preventing the electrode from

going out.

Big Blue

400 and 500

Diesel Engine-Driven

Welder/AC Generator

Issued June 2012 • Index No. ED/10.8

Hot Start

™

provides positive Stick

electrode starts making it easy to start

all types of electrodes and it also works

great for bead tie-ins.

Enclosed robust case design protects

internal components from impact and

allows air flow to cool and prolong the life

of the engine. Also reduces sound levels.

Engine gauges standard on all models

indicate engine oil pressure and coolant

temperature.

Designed for fleet owners that demand

the ultimate in reliability and performance.

Weatherproof Lexan

nameplate

resists cracking and fading, and is

color-coded for ease of operation.

GFCI receptacle as required on most

jobsites to protect operators from

electrical hazards.

CSA, IEC, and NEMA compliant for

welders. Degree of protection

provided by enclosure IP23.

Heavy-duty low-speed industrial

diesel engines are designed, built and

proven to operate over 10,000 hours

before the first basic overhaul.

The Power of Blue

Welder/generator is warranted by Miller for 3 years, parts and labor.

Engine is warranted separately by engine manufacturer.

Heavy Industrial Applications

Heavy Construction

Structural Steel

Maintenance and Repair Rigs

Mining Maintenance

Process Piping

Sheet Metal

Processes

Stick (SMAW)

MIG (GMAW)

Flux-Cored (FCAW)

DC TIG (GTAW)

Submerged Arc (SAW)

Stud Welding

Air Carbon Arc (CAC-A)

400:

Rated: 5/16-inch (8 mm) carbons

Capable: 3/8-inch (9.5 mm) carbons

500:

Rated: 3/8-inch (9.5 mm) carbons

Output Range

400 CC: DC Stick 55 – 500 A DC/TIG 55 – 500 A

400 CC/CV: DC Stick 40 – 500 A DC/TIG 15 – 350 A

MIG/FCAW 14 – 40 V

500 CC: DC Stick 55 – 600 A DC/TIG 55 – 600 A

500 CC/CV: DC Stick 40 – 600 A DC/TIG 20 – 425 A

MIG/FCAW 14 – 40 V

Generator Output Rated at 104˚ F (40˚ C)

5500 Watts Peak — 4000 Watts Continuous

400: 15,000 Watts 3-Phase/12,000 Watts 1-Phase*

500: 20,000 Watts 3-Phase/12,000 Watts 1-Phase*

*Deluxe models only.

Big Blue 500 CC/CV Deluxe Model shown.

CC/CV Models: The Vault — ultimate

control board reliability. See page 3.

Meter maintenance displays

• Fuel gauge

• Hour meter function

• Oil change interval

• High coolant temperature and low

oil pressure shutdowns

• Low fuel shutdown — engine shuts

down before system runs out of fuel,

making restarts easy.

Accu-Rated

™

– Not Inflated

Generator Power

EPA Tier 4i

Compliant

EPA Tier 4i

Compliant

EPA Tier 4i

Compliant

EPA Tier 4i

Compliant

Miller Electric Mfg. Co.

An Illinois Tool Works Company

1635 West Spencer Street

Appleton, WI 54914 USA

Website

MillerWelds.com

Equipment Sales US and Canada

Phone: 866-931-9730

FAX: 800-637-2315

International Phone: 920-735-4554

International FAX: 920-735-4125

1 2 3 4 5 6 7 8

Summary of Contents

Page 1 - 400 and 500

QuickSpecsQuick and easy maintenance withsingle-side access to oil level check, oilfill, oil filter, fuel filter and air cleaner.Remote toolless oil d

Page 2 - 400 and 500 CC Control Panel

491012111363125141578STARTRUNRUN/IDLEOFF2Big Blue®400 and 500 CC Control PanelBig Blue®400 and 500 CC Specifications (Subject to change without notic

Page 3

345910121113151617181467831219STARTRUNRUN/IDLEOFFBig Blue®400 and 500 CC/CV Control Panel1. DC Ammeter2. DC Voltmeter3. Amperage/Voltage Adjust Contro

Page 4

Big Blue®400 and 500 CC Performance DataFUEL CONSUMPTION CURVE DUTY CYCLE CURVE400 CC VOLT/AMP CURVES – STICK MODE 500 CCVOLT/AMP CURVES – STICK MOD

Page 5 - Engine Specifications

Genuine Miller®OptionsWeld Ammeter and Voltmeter Kit#195 131 FieldPanel-mounted analog meters monitor welding output.Installation time: 35 minutesBatt

Page 6 - Accessories

6Genuine Miller®Accessories Full KVA Plug Kit #119 172 Field1-phase, 120/240 VAC, 50 A plug(NEMA 14-50P) to fit full KVAreceptacle.Engine Filter K

Page 7 - Mounting Specifications

7Genuine Miller®Accessories (Continued)Remote Controls (CC models only)RHC-3GD34A Remote Hand Control #041 122Allows for precise adjustmentof ampe

Page 8 - Ordering Information

Litho in USADistributed by:Equipment and Factory Options Stock No. Description Qty. PriceBig Blue®400 CC #907 173 Deutz D2011L03i with Engine Gauges#9

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Miller-electric 400 User Manual

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Summary of Contents

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