Miller Electric STAR 145 DX User Manual

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44
Engine Driven
Blue Star
®
145 DX and 185 DX
Wildcat
®
200
See Literature
No. ED/2.5
See Literature No. ED/3.0
Compact and portable, it’s small
footprint uses little truck space.
Optional running gear also makes the
Blue Star one-man portable.
Includes electric start,ve-gallon
fuel capacity, auto-idle and engine
hour meter.
Receptacle covers improve reliability
by protecting receptacles from debris.
Accu-Ratedpeak generator power
is usable for maximum generator
loads such as plasma cutting,
Millermatic
®
MIG welders and motor
starting.
Fully enclosed durable case provides a fully protected engine to
ensure long-term engine reliability.
Accu-Rated6500 watts of usable peak power cranks out
enough power for many construction, maintenance/repair, and
arm/ranch applications. 5500 watts of continuous power.
12 hours of run time is provided by a 25 L (7-gallon) fuel tank
when using a typical 3.2 mm (1/8 in.) Stick electrode.
Tested and rated at 40° C (104° F) to ensure consistent operation
of the welder and generator in all climates.
Heavy duty construction ensures protection form rough handling
or that the elements to keep you making money, rather than
spending it.
Compact design takes up less truck space, is 508 mm (20 in.)
wide to fit on service truck tool boxes and is only 629 mm (24 in.)
tall allowing visibility out of the rear window when truck mounted.
Standard maintenance displays and front panel mounted engine
controls make the Wildcat easy to service and operate.
Light Industrial
Processes
Stick (SMAW)
TIG (GTAW)
Gasoline Engines
See options at MillerWelds.com
Most Popular Accessories
Millermatic® 140 Auto-Set™
#907 335
Millermatic® 180 Auto-Set™
#907 312
Lifting Eye #195 353
No. 38 Running Gear #195 352
Protective Cover #195 193
(not for use with running gear)
No. 2 Stick Cable Set
Light Industrial / Industrial
Processes
Stick (SMAW)
TIG (GTAW)
Gasoline Engine
Subaru EX40: 14 HP at 3600 RPM
1 cylinder, 4 cycle, overhead cam,
industrial, air-cooled
Note: Engines are warranted separately
by engine manufacturer.
Most Popular Accessories
Millermatic® 140 Auto-Set™
#907 335
Millermatic® 180 Auto-Set™
#907 312
Spectrum® 375 X-TREME™
Plasma Cutter #907 339
Adapter Cord, Full KVA #300 517
Wildcat 200 Running Gear #300 532
Protective Cover #300 496
(not for use with running gear)
Reliable outdoor portable power! Great for farm, ranch, maintenance, construction and
hobbyist.
Compact, lightweight, durable and cost effective machine is designed for the contractor
and is great for maintenance/repair, farm and ranch applications.
Blue Star 185 DX
Model Stock Number
Welding
Mode/Process
Amperage
Range Rated Output at 40° C (104° F)
Single-Phase Generator
Power at 40° C (104° F) Dimensions
Net
Weight
Blue Star 145 DX (#907 544) with GFCI
(#907 544-001) with
standard receptacles
CC/DC
(Stick/TIG)
40-145 145 A at 25 V, 20% Duty Cycle
100 A at 25 V, 60% Duty Cycle
Peak: 4500 watts
Continuous: 4000 watts
H: 578 mm (22.75 in.)
W: 578 mm (22.75 in.)
D: 803 mm (31.625 in.)
140 kg
(309 lb.)
Blue Star 185 DX (#907 545) with GFCI
(#907 545-001) with
standard receptacles
CC/DC
(Stick/TIG)
55-185 185 A at 25 V, 20% Duty Cycle
130 A at 25 V, 60% Duty Cycle
Peak: 6000 watts
Continuous: 5500 watts
143 kg
(315 lb.)
Stock Number
Welding
Mode/Process Amperage Range Rated Output at 40° C (104° F)
Single-Phase Generator
Power at 40° C (104° F) Dimensions Net Weight
(#907 546) Subaru with GFCI
(#907 546-001) Subaru
CC/DC
(Stick/TIG)
50-200 200 A at 25 V, 20% Duty Cycle
150 A at 25 V, 100% Duty Cycle
Peak: 6500 watts
Continuous: 5500 watts
H: 629 mm (24.75 in.)
W: 508 mm (20 in.)
D: 902 mm (35.5 in.)
159 kg
(345 lb.)
Blue Star 145 DX
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Summary of Contents

Page 1 - 145 DX and 185 DX

44Engine DrivenBlue Star® 145 DX and 185 DXWildcat® 200See Literature No. ED/2.5See Literature No. ED/3.0Compact and portable, it’s small footprint u

Page 2 - Engine Driven

53Engine DrivenEngine Brand Features HP Type Engine SpeedsFuel CapacityOil CapacityCoolant CapacityAutomatic Engine ShutdownMitsubishi S4L2 EPA Tier 4

Page 3

54Engine DrivenBig Blue® 500 X and 600 XCC or CC/CVSee Literature No. ED/10.11Meter maintenance displays:• Hour meter function• Oil change interval•

Page 4 - 302 & 275 DC

55Engine DrivenBig Blue® 450X Duo CST™Big Blue® 700X Duo ProSee Literature No. ED/5.5See Literature No. ED/5.6Two superior arcs in one compact package

Page 5 - 302 Air Pak

56Engine DrivenAir Compressor FeaturesFree Air Delivery at 1850 RPMFree Air Delivery at 1235 RPM (idle)Working Pressure ConstantDuty CycleOil Capacity

Page 6 - 302 Diesel

45Engine DrivenBobcat™ SeriesIMPROVED! Quieter and better sound. Significant improvements in sound level and quality offer better jobsite communication

Page 7 - 300 Pro

46Engine Driven*Additional models are available – visit MillerWelds.com or your distributor.Cost-effective, multiprocess machine primarily used for St

Page 8 - 350X PipePro

47Engine DrivenTrailblazer® 302 & 275 DCSuperior arc performance• Four preset DIG settings (Stick)• Adaptive Hot Start™ (Stick)• Excellent MIG/

Page 9

48Engine DrivenTrailblazer® 302 Air Pak™See Literature No. ED/4.78Powerful all-in-one tool is designed for repair and construction with unbeatable mul

Page 10 - 500X Eco Pro

49Engine DrivenBobcat™ 250 DieselTrailblazer® 302 DieselSee Literature No. ED/4.34See Literature No. ED/4.77Rugged engine drive is great for Stick and

Page 11 - 500 X and 600 X

50Engine DrivenBig Blue® 300 ProSee Literature No. ED/5.21Reliable low speed diesel with outstanding arc performance. Ideal for construction, fabricat

Page 12 - 700X Duo Pro

51Engine DrivenDesigned exclusively for transmission pipeline work, the system offers a complete welding solution. With Stick welding capabilities — a

Page 13 - Air Pak

52Engine DrivenStock Number Weld ModeWeld Output Range Weld Output Rated at 40°C (104°F)Max. Open Circuit Voltage Generator Power Output Rated at 40°C

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