Miller Electric SWINGARC SINGLE 12 Owner's Manual

8 ft, 12 ft and 16 ft BoomOM-1500-18 218 795S2013−05ProcessesDescriptionMIG (GMAW) WeldingFlux Cored (FCAW) Welding(Gas-and Self-Shielding)Submerged (

OM-1500−18 Page 6Il reste une TENSION DC NON NÉGLIGEABLE dansles sources de soudage onduleur UNE FOISl’alimentation coupée.D Arrêter les convertisseur

OM-1500−18 Page 7LES ACCUMULATIONS DE GAZrisquent de provoquer des blessuresou même la mort.D Fermer l’alimentation du gaz comprimé en casde non utili

OM-1500−18 Page 8Les PIÈCES MOBILES peuventcauser des blessures.D Ne pas s’approcher des organes mobiles.D Ne pas s’approcher des points de coincement

OM-1500−18 Page 92-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,is available as a free downl

OM-1500−18 Page 10

OM-1500−18 Page 11SECTION 3 − DEFINITIONS3-1. Additional Safety Symbols And Definitions. Some symbols are found only on CE products.Warning! Watch Out

OM-1500−18 Page 12Do not weld on drums or any closed containers.Safe16 2012−05Do not remove or paint over (cover) the label.Safe20 2012−05Disconnect i

OM-1500−18 Page 133-2. Miscellaneous Symbols And Definitions. Some symbols are found only on CE products.OutputAAmperesVVoltsDirect Current(DC)XDuty C

OM-1500−18 Page 14SECTION 4 − SPECIFICATIONS4-1. Serial Number And Stock Number LocationThe serial number and stock number for this product is located

OM-1500−18 Page 155-2. Installing Insulator Kit804 165-A! Turn Off and disconnectinput power.1 ROI Control2 Insulator Plate3 Mounting Plate4 1/4-20x3/

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

OM-1500−18 Page 165-3. Adjusting Control Tilt Bracket803 768-A1 Tilt Bracket2 Rear Pivot Screw3 Front ScrewLoosen rear pivot screw. Removefront screw.

OM-1500−18 Page 175-5. Installing Wire Guide Extension152 323-C1 Wire Guide Fitting2 Bolt3 Monocoil Liner4 Wire Guide ExtensionTighten bolt to secure

OM-1500−18 Page 18Ref. 803 697-F / Ref. 803 695-A1 Remote Operator Interface2 Trigger Cable3 9-Pin Network Receptacle4 Motor Control/Shielding GasValv

OM-1500−18 Page 195-8. 9-Pin Network Receptacle Information9Pin Pin InformationABICHDGEFA Capacitor C1 to groundB ShieldC Volt senseD Can lowE Can hi

OM-1500−18 Page 205-11. Removing Safety Collar And Adjusting Boom1 Locking KnobTighten knob to prevent boommovement. Loosen knob to allowboom movement

OM-1500−18 Page 215-12. Installing And Threading Welding WireInstall wire spool. Ad-just tension nut sowire is taut when wirefeed stops.Install wire g

OM-1500−18 Page 22SECTION 6 − OPERATION6-1. Operational Terms The following is a list of terms and their definitions as they apply to the interface u

OM-1500−18 Page 23General Terms:Time Indicates time values being set for timed functions (e.g. Preflow, Postflow).TPS (Trigger Program Schedule) TPS a

OM-1500−18 Page 24SECTION 7 − ELECTRICAL DIAGRAMFigure 7-1. Circuit Diagram

OM-1500−18 Page 25214 842-F

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1...1-1. Symbol Usage 1...

OM-1500−18 Page 26Figure 7-2. Circuit Diagram For Drive Motor261 290-A

OM-1500−18 Page 27Notes

OM-1500−18 Page 28SECTION 8 − PARTS LISTRef. 803 697-F. Hardware is common andnot available unless listed.123456761011138141516181920212223249 − Fig 8

OM-1500−18 Page 29QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.12 16Figure 8-1. Main AssemblyModel81 194 802 Cable, Motor/Gas 40V DC 20ft (Including) 1 1

OM-1500−18 Page 30803 808-B123456789101112131415161718892427282021192223262526. Hardware is common andnot available unless listed.2930Figure 8-2. Boom

OM-1500−18 Page 31QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.12 16Figure 8-2. Boom Assembly (Fig 8-1 Item 13)Model81 000 527 Plug, 0.875 in. 1 1... ...

OM-1500−18 Page 32802 895-CSee Table 8-1Drive Roll & Wire Guide Kits. Hardware is common andnot available unless listed.12345678910111213141516171

OM-1500−18 Page 33Description QuantityPartNo.Dia.Mkgs.ItemNo.Figure 8-3. Drive Assembly, Wire (Fig 8-1 Item 19)14 137 248 Spring, Indicator 1... ...

OM-1500−18 Page 34146 339-B1234567*91011121314238*Includes Item 8. Hardware is common andnot available unless listed.Figure 8-4. Support, Hub & Re

OM-1500−18 Page 35Table 8-1. Drive Roll And Wire Guide Kits”V” GROOVE FORHARD WIRE”U” GROOVE FORSOFT*SHELLEDCORED WIRES”V” KNURLED FORHARD*SHELLEDCORE

Notes

Notes

NotesWork like a Pro!Pros weld and cutsafely. Read thesafety rules atthe beginningof this manual.

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 2013-01Your distributor also givesyou ...ServiceYou always get the

ORIGINAL INSTRUCTIONS − PRINTED IN USA  2013 Miller Electric Mfg. Co. 2013−01Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer

OM-1500−18 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom 2011−107Protect yourself and others from injury — read, follow, and save these

OM-1500−18 Page 2Welding produces fumes and gases. Breathingthese fumes and gases can be hazardous to yourhealth.FUMES AND GASES can be hazardous.D Ke

OM-1500−18 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,

OM-1500−18 Page 41-4. California Proposition 65 WarningsWelding or cutting equipment produces fumes or gaseswhich contain chemicals known to the State

OM-1500−18 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONfre_som_2011−107Pour écarter les risques de blessure pour vous−même et pour