Miller Electric R-115 User Manual

ProcessesDescriptionMIG (GMAW) WeldingFlux Cored (FCAW) WeldingWire FeederOM-193 471P2006−05R-115Visit our website atwww.MillerWelds.comFile: MIG (GMA

OM-193 471 Page 6Le rayonnement de l’arc du procédé de soudagegénère des rayons visibles et invisibles intenses(ultraviolets et infrarouges) susceptib

OM-193 471 Page 72-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenanceRisque D’INCENDIE OU D’EXPLO-SION.D

OM-193 471 Page 82-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,de Global Engineering Docume

OM-193 471 Page 9SECTION 3 − INSTALLATION3-1. SpecificationsType of InputPowerWelding PowerSource TypeWire FeedSpeed RangeWireDiameterRangeWeldingCirc

OM-193 471 Page 103-3. Gun Recommendation TableProcess GunGMAW − Hard or Corded Wires M25 Or M40FCAW − Self-Shielding Wires GA-40GL1 CV Welding Power

OM-193 471 Page 111 Gun Securing Knob2 Gun Block3 Gun Outlet Wire GuideLoosen knob, insert gun into block.Position outlet wire guide as closeas possib

OM-193 471 Page 123-7. Installing Wire Guide And Drive Roll802 310-A1 Inlet Wire Guide2 Intermediate Wire GuideInstall and secure inlet wire guide,and

OM-193 471 Page 133-8. Installing And Threading Welding WireTools Needed:1 Retaining Ring2 Hub Tension Adjustment NutIf necessary, move hub on support

OM-193 471 Page 143-9. Interconnecting Power Cord Ground Lead Connection (All Models)Ref. 802 310. The interconnecting powercord is not supplied with

OM-193 471 Page 153-11. Connection For Hobart Welding Power Sources With 19-Socket ReceptacleRef. 802 310 / Ref. 193 7491 Terminal Block 1T2 Interconn

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

OM-193 471 Page 163-13. Connection For Hobart Welding Power Sources With 5-Socket And 115 Volt ACReceptaclesRef. 802 310 / Ref. 193 7491 Terminal Bloc

OM-193 471 Page 173-15. Connection For Lincoln Welding Power Sources With Terminal Strip ConnectionsRef. 802 310 / Ref. 193 7491 Terminal Block 1T2 In

OM-193 471 Page 183-17. Connection For Welding Power Sources With Hubbell ReceptaclesRef. 802 310 / Ref. 193 7491 Terminal Block 1T2 Interconnecting P

OM-193 471 Page 193-19. Motor Start/Burnback ControlRef. 802 310 / 192 653To change wire feed starting speedproceed as follows:Turn Off unit and weldi

OM-193 471 Page 20SECTION 4 − OPERATION4-1. Front Panel Controls1 Wire Speed Control2 Jog/Purge SwitchUse Jog position to momentarilyfeed welding wire

OM-193 471 Page 21SECTION 5 − MAINTENANCE & TROUBLESHOOTING5-1. Routine MaintenanceY Disconnect power before maintaining.3 MonthsReplaceUnreadable

OM-193 471 Page 225-3. TroubleshootingTrouble RemedyWire does not feed, unit completely inop-erative.Turn Power switch On.Check circuit breaker CB1 (s

OM-193 471 Page 23SECTION 6 − ELECTRICAL DIAGRAM193 378-CROUTE WELD CABLETHROUGH REEDSWITCH ASSEMBLYNOTE:Figure 6-1. Circuit Diagram For Wire Feeder W

OM-193 471 Page 24SECTION 7 − PARTS LIST. Hardware is common andnot available unless listed.802 305-D1929283032312726252324223617181615233343513837352

OM-193 471 Page 25DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 7-1. Main Assembly (Continued)Quantity18 044 426 CONNECTOR, clamp cable 1. . . . . . . . .

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbo

OM-193 471 Page 26DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 7-2. Drive Assembly, Wire (Fig 7-2 Item 1)Quantity1 602 009 SCREW, .250-20 x 1.250 soc hd

OM-193 471 Page 27Table 7-1. Drive Roll & Wire Guide KitsBase selection of drive rolls upon the following recommended usages:1. V-Grooved rolls f

OM-193 471 Page 28Notes

OM-193 471 Page 29Notes

OM-193 471 Page 30Notes

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 2006−01Your distributor also givesyou ...ServiceYou always get the

PRINTED IN USA © 2006 Miller Electric Mfg. Co.2006−01Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914

OM-193 471 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom _3/05Y Warning: Protect yourself and others from injury — read and follow these

OM-193 471 Page 2Arc rays from the welding process produce intensevisible and invisible (ultraviolet and infrared) raysthat can burn eyes and skin. Sp

OM-193 471 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,

OM-193 471 Page 41-5. Principal Safety StandardsSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,from Global Engineering Document

OM-193 471 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONsom _3/05Y Avertissement : se protéger et protéger les autres contre le ris