Miller Electric OM-1500-4 Owner's Manual

Visit our website atwww.MillerWelds.com714SProcessesDescriptionMIG (GMAW) WeldingFlux Cored (FCAW) Welding(Gas- And Self-Shielded)Wire FeederOM-1500-4

OM-1500-4 Page 6Le rayonnement de l’arc du procédé de soudagegénère des rayons visibles et invisibles intenses(ultraviolets et infrarouges) susceptibl

OM-1500-4 Page 71-3. Dangers supplémentaires en relation avec l’installation, le fonctionnementet la maintenanceRisque D’INCENDIE OUD’EXPLOSION.D Ne p

OM-1500-4 Page 81-4. Principales normes de sécuritéSafety in Welding and Cutting, norme ANSI Z49.1, de l’American Wel-ding Society, 550 N.W. Lejeune R

OM-1500-4 Page 9SECTION 2 – INTRODUCTION2-1. SpecificationsType of InputPowerWelding PowerSource TypeWire FeedSpeed RangeWireDiameterRangeWeldingCircu

OM-1500-4 Page 10SECTION 3 – INSTALLATION802 806-A1 Wire Feeder2 Rubber FeetChoose slot that allows all rubberfeet to sit securely on top of weldingpo

OM-1500-4 Page 113-2. Rear Panel Connections And Rotating Drive Assembly802 824-A / 802 825-A2341 14-Pin Control Cable - 10 ’2 Shielding Gas Valve Fit

OM-1500-4 Page 123-3. 14-Pin Plug InformationPin* Pin InformationA 24 volts ac with respect to socket G.AJB Contact closure to A completes 24 volts ac

OM-1500-4 Page 133-6. Installing And Threading Welding WireRef. 156 929-A / Ref. 150 922 / Ref. 156 930 / S-0627-ATools Needed:. For best wire feeding

OM-1500-4 Page 143-7. Setting Internal DIP SwitchesPosition Settings And Results For DIP Switch S1On = Current detect over-ride. For welding powersour

OM-1500-4 Page 15Tools Needed:1/4 in3-8. Optional Equipment DIP Switch Settings123 45OrOrHigh SpeedMotorMeters/MinuteHigh SpeedMotorInches/MinuteStand

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

OM-1500-4 Page 16SECTION 4 – OPERATION4-1. Power Switch1 Power Switch1802 827-A4-2. Jog/PurgePressing the Jog/Purge switch allows the op-erator to jog

OM-1500-4 Page 174-3. Trigger Hold Switch1 Trigger Hold SwitchTrigger hold allows the operator to weld with-out holding the gun trigger.• To use the t

OM-1500-4 Page 18SECTION 5 – MAINTENANCE5-1. Routine MaintenanceY Disconnect power before maintaining.3 MonthsReplaceunreadablelabels.Clean andtighten

OM-1500-4 Page 195-2. Diagnostics• Error IndicationsError conditions are indicated by LED3 onPC1 or on display if meter option is present. Toview LED3

OM-1500-4 Page 20Notes

OM-1500-4 Page 21SECTION 6 – ELECTRICAL DIAGRAMFigure 6-1. Circuit Diagram202 246

OM-1500-4 Page 22SECTION 7 – PARTS LIST802 943. Hardware is common andnot available unless listed.Fig 7-221Fig 7-341261415161718192057891011121110133F

OM-1500-4 Page 23DescriptionPartNo.ItemNo.Figure 7-1. Main AssemblyQuantity1 159 647 INSULATOR, motor clamp 1. . . . . . . . . . . . . . . . . . . .

OM-1500-4 Page 24802 945. Hardware is common andnot available unless listed.12 3564 65 7 891012131415161718202122232419Figure 7-2. Control BoxDescript

OM-1500-4 Page 25DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 7-2. Control Box (Figure 7-1 Item 14) (Continued)Quantity22 202 237 PANEL, front (base unit)

The following terms areused interchangeablythroughout this manual:TIG = GTAWStick = SMAWTABLE OF CONTENTSSECTION 1 – SAFETY PRECAUTIONS - READ BEFORE

OM-1500-4 Page 26See Table 9-1 For Drive Roll & Wire Guide Kits. Hardware is common andnot available unless listed.802 950123456781091112131416171

OM-1500-4 Page 27DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 7-3. Drive Assembly, Wire (Figure 7-1 Item 23) (continued)Quantity17 182 155 SPRING 2. . .

OM-1500-4 Page 28.023-.025 in. 0.6 mm 151 024 087 130.030 in. 0.8 mm 151 025 053 695.035 in. 0.9 mm 151 026 053 700 151 036 072 000 151 052 132 958.04

OM-1500-4 Page 29Notes

OM-1500-4 Page 30Notes

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 7/00Your distributor also givesyou ...ServiceYou always get the fa

PRINTED IN USA  2000 Miller Electric Mfg. Co. 6/00Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 US

OM-1500-4 Page 1SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USINGsom _nd_4/981-1. Symbol UsageMeans Warning! Watch Out! There are possible hazardswit

OM-1500-4 Page 2Arc rays from the welding process produce intensevisible and invisible (ultraviolet and infrared) raysthat can burn eyes and skin. Spa

OM-1500-4 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,

OM-1500-4 Page 41-5. EMF InformationConsiderations About Welding And The Effects Of Low FrequencyElectric And Magnetic FieldsWelding current, as it fl

OM-1500-4 Page 5SECTION 1 – CONSIGNES DE SECURITE – LIRE AVANTUTILISATIONsom _nd_fre 4/981-1. Signification des symbolesSignifie Mise en garde ! Soyez