Miller Electric MC-80M Owner's Manual

Browse online or download Owner's Manual for Welding System Miller Electric MC-80M. Miller Electric MC-80M Owner`s manual User Manual

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cover 5/94 – Ref. ST-800 895 PRINTED IN USA
1995 MILLER Electric Mfg. Co.
Air-Cooled Plasma Arc Cutting (PAC) Torches
Can Be Used For Plasma Arc Gouging (PAG)
80 Amperes, 120 Volts DC At 100% Duty Cycle
Safety Interlock Devices Shut Down Power Source
Hand-Held Torch Equipped With Either 25 Or 50 ft (7.6 Or 15.2 m) Cable
Machine-Held Torch Equipped With 50 ft (15.2 m) Cable
Fully Assembled And Supplied With Consumable Kit
Read and follow these instructions and all
safety blocks carefully.
Have only trained and qualified persons
install, operate, or service this unit.
Call your distributor if you do not understand
the directions.
Give this manual to the operator.
For help, call your distributor
or: MILLER Electric Mfg. Co., P.O. Box 1079,
Appleton, WI 54912 414-734-9821
OWNER’S
MANUAL
May 1995 Form: OM-1592A
MC-80 And MC-80M
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1 2 3 4 5 6 ... 19 20

Summary of Contents

Page 1 - MC-80 And MC-80M

cover 5/94 – Ref. ST-800 895 PRINTED IN USA 1995 MILLER Electric Mfg. Co.Air-Cooled Plasma Arc Cutting (PAC) TorchesCan Be Used For Plasma Arc Gougin

Page 2 - From Miller to You

OM-1592 Page 43-2. Installing Machine-Held Torch And Remote Trigger PendantELECTRIC SHOCK can kill.• Do not touch live electrical parts.• Turn Off cut

Page 3

OM-1592 Page 5SECTION 4 – OPERATING THE TORCHWARNINGELECTRIC SHOCK can kill.• Always wear dry insulating gloves.• Insulate yourself from work and grou

Page 4 - PRINCIPAL SAFETY STANDARDS

OM-1592 Page 6CAUTIONTIP AND ELECTRODE WEAR BEYONDRECOMMENDED VALUES or OPERATIONWITHOUT TIP OR ELECTRODE can damagetorch.• Inspect cup, tip, and elec

Page 5 - TABLE OF CONTENTS

OM-1592 Page 7Figure 4-2. Sequence Of Plasma Arc Cutting (PAC)HITTING TORCH ON A HARD SURFACE to removespatter can damage torch.• Do not clean torch b

Page 6

OM-1592 Page 8SECTION 5 – MAINTENANCE & TROUBLESHOOTINGELECTRIC SHOCK can kill.• Do not touch live electrical parts.• Turn Off cutter, and disconn

Page 7 - SECTION 2 – SPECIFICATIONS

OM-1592 Page 95-2. Checking/Replacing Cup, Tip, And ElectrodeCAUTIONOVERTIGHTENING will strip threads.• Do not overtighten electrode, tip, and cup dur

Page 8 - 2-1. Duty Cycle

OM-1592 Page 105-3. TroubleshootingELECTRIC SHOCK can kill.• Do not touch live electrical parts.• Turn Off cutter, and disconnect input power beforein

Page 9 - SECTION 3 – INSTALLATION

OM-1592 Page 11SECTION 6 – PARTS LISTDescriptionPartNo.ItemNo.Figure 6-1. Torch, MC-80 (Hand-Held)Quantity1 172 385 TORCH, body assembly (consisting o

Page 10 - ELECTRIC SHOCK can kill

OM-1592 Page 12DescriptionPartNo.ItemNo.Figure 6-3. Torch, MC-80 (Machine)Quantity1 175 833 TORCH, body assembly (consisting of) 1. . . . . . . . . .

Page 11

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 7/00Your distributor also givesyou ...ServiceYou always get the fa

Page 12 - ST-800 967-A

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

Page 13 - ST-800 968

PRINTED IN USA  2000 Miller Electric Mfg. Co. 6/00Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 US

Page 14

sr2 11/92PLASMA ARC CUTTING SAFETY PRECAUTIONSWARNINGPROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDRENAWAY. PACEMAKER W

Page 15 - Ref. ST-800 897 / ST-800 973

sr2 11/92FUMES AND GASES can be hazardousto your health.Cutting produces fumes and gases. Breathing thesefumes and gases can be hazardous to your heal

Page 16 - 5-3. Troubleshooting

OM-1592A – 5/95EMF INFORMATIONThe following is a quotation from the General Conclusions Section ofthe U.S. Congress, Office of Technology Assessment,

Page 18 - ST-801 197

OM-1592 Page 1SECTION 1 – SAFETY INFORMATIONmod1.1 2/93Read all safety messages throughout this manual.Obey all safety messages to avoid injury.Learn

Page 19 - Effective January 1, 2000

OM-1592 Page 2Ref. ST-800 895 / Ref. ST-801 208ABInches MillimetersA 10-1/2 267B 1-3/8 35C 1-1/4 32D 1-5/16 33E 13-11/16 348DHand-HeldTorchMachine-Hel

Page 20 - Owner’s Record

OM-1592 Page 3SECTION 3 – INSTALLATION3-1. Installing Hand-Held TorchELECTRIC SHOCK can kill.• Do not touch live electrical parts.• Turn Off cutter, a

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