Miller Electric Big Blue 502P User Manual download pdf

Quick

Specs

Quick and easy maintenance

with single-side access to oil

level check, oil fill, oil filter, fuel

filter and air cleaner.

Remote toolless oil drain allows

oil to be drained without getting

under the engine and reduces the

chance of oil spillage.

Arc-Drive makes welding easy.

Automatically enhances Stick

welding, especially on pipe, by

focusing the arc and preventing

the electrode from going out.

Big Blue

302/402/502

Engine-Driven

Welder/Generator

Issued February 2003 • Index No. ED/10.8

Hot Start

™

provides positive Stick

electrode starts making it easy to

start all types of electrodes and it

also works great for bead tie-ins.

Enclosed robust case design

protects internal components

from impact and allows air flow

to cool and prolong the life of the

engine. Also reduces sound levels.

NEW! Factory standard features

on select models:

Automatic idle reduces fuel

consumption and noise level along

with prolonging the engine life.

Engine gauges indicate engine oil

pressure, coolant temperature and

battery charging voltage.

Designed for fleet owners that

demand the ultimate in reliability

and performance.

Weatherproof Lexan

nameplate

resists cracking and fading, and is

color-coded for ease of operation.

GFCI receptacle as required on

most job sites to protect

operators from electrical hazards.

CSA, IEC and NEMA compliant

for welders. Degree of protection

provided by enclosure IP23.

Heavy duty industrial engine choices

designed, built and proven to operate over

10,000 hours before the first basic overhaul.

The Power of Blue

Welder/generator is warranted by Miller for 3 years, parts and labor.

Engine is warranted separately by engine manufacturer.

Miller Electric Mfg. Co.

An Illinois Tool Works Company

1635 West Spencer Street

Appleton, WI 54914 USA

Web Site

www.MillerWelds.com

International Headquarters

Phone: 920-735-4505

USA FAX: 920-735-4134

Canadian FAX: 920-735-4169

International FAX: 920-735-4125

Heavy Industrial Applications

Heavy Construction

Structural Steel

Maintenance and Repair Rigs

Mining Maintenance

Process Piping

Sheet Metal

Processes

Stick (SMAW)

MIG (GMAW)

Flux Cored (FCAW)

DC TIG (GTAW)

Submerged Arc (SAW)

Stud Welding

Air Carbon Arc (CAC-A)

302: 5/16 in (8 mm) Carbons

402/502: 3/8 in (9.5 mm) Carbons

Air Plasma Cutting

with Optional Spectrum Models

Output Range

302: DC Stick 45–500 A MIG/FCAW 14–40 V

402/502: DC Stick 55–600 A MIG/FCAW 14–40 V

Weld Output Rated at 104°F (40°C)

302: 300 A, 40 V, 12 kW, 100% Duty Cycle

402: 400 A, 40 V, 16 kW, 100% Duty Cycle

502: 500 A, 40 V, 20 kW, 100% Duty Cycle

Generator Output Rated at 104°F (40°C)

5,500 Watts Peak — 4,000 Watts Continuous

302: 15,000 Watts 3-Phase/12,000 Watts 1-Phase*

402/502: 20,000 Watts 3-Phase/12,000 Watts 1-Phase*

*Deluxe models only.

Big Blue 302 CC/CV Deluxe Model

www.onesourcerental.com

Distributed By:

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Summary of Contents

Page 1 - 302/402/502

QuickSpecsQuick and easy maintenancewith single-side access to oillevel check, oil fill, oil filter, fuelfilter and air cleaner.Remote toolless oil dr

Page 2 - Additional Features

ModelBig Blue302 CCBig Blue402 CCBig Blue502 CCWeldingModeCC/DCWeld Output Rated at104˚ F (40˚ C)300 A at 40 V (12 kW),*100% Duty Cycle400 A at 40 V (

Page 3

34131491011121615171819212223242067831252520ABig Blue 302/402/502 CC/CV Control Panel1. DC Ammeter*2. DC Voltmeter*3. Amperage/Voltage Adjust Control4

Page 4 - Distributed By:

Big Blue 302/402/502 CC Performance DataFUEL CONSUMPTION CURVE DUTY CYCLE CURVE302 CCVOLT/AMP CURVES – STICK MODE 402/502 CCVOLT/AMP CURVES – STICK MO

Page 5 - Engine Specifications

Genuine Miller OptionsEngine Gauge Kit#194 700 FieldDeutz F3L912Monitors critical engine operatingparameters. Consists of individual batteryvoltmeter,

Page 6 - Genuine Miller Accessories

6Genuine Miller AccessoriesRemote Controls (CC model only)RHC-3GD34A Remote Hand Control#041 122Allows for precise adjustment of amperage.Includes 20

Page 7 - Trailers and Hitches

7Genuine Miller Accessories (Continued)Cable Holder #043 946Saddle-bag-style cableholder. Convenientwrap-around storage of coiled cable fortranspo

Page 8 - Ordering Information

Litho in USADistributed by:Equipment and Factory Options Stock No. Description Qty. PriceBig Blue®302 CC #903 799-02-1 Deutz F3L1011, Engine Gauges, A