Miller Electric 22A Specifications

Features BenefitsIndex No. M/11.0Issued Dec. 1999Increased wire-feed-speed rangeTrigger hold controlGear-driven drive rollsOn-board burnback and motor

6Extension Cord #047 813 25 ft (7.6 m). Can be used to extend the 10 ftcord supplied with the PSA-2 control (4-pinAmp to 4-pin Amp connection).Dual

7Typical Systems for 60 SeriesDeltaweld 452Dimension 452D-64Invision 456MPS-64DDeltaweld®452 #903 394S-62 #131 785-02-44Dimension™452 #903 25

Litho in USADistributed by:Equipment and Options Stock No. Description Qty. PriceS-62 Single-wire, Two-drive-roll Models #131 785 Basic Model(Order d

Features BenefitsD-60M ModelIndex No. M/2.4Issued Oct. 2000SharpArc™TechnologyStart/Crater RampMicroprocessor-based designDigital controlUser-friendly

2Additional Features BenefitsProgrammable security systemDual schedule capabilitiesArc time totalizer and cycle counterElectronic trigger hold control

60M Design Features Programming FeaturesCan be used with a variety of Miller power sources :For pulsed MIG/conventional MIG weldinguse the 60M with th

4“U” cogged forextremely soft “U” groove for wire or soft-soft wire or “V” knurled shelled cored“V” groove soft-shelled for hard-shelled wires (i.e.

5Skill Level IndexThe bracketed entry to the right of the stock number offield-installed options contains a letter and number. Theletter indicates the

6Control Detachment KitFor S-60M model#134 936 Field 10 ft (3 m) [ B: 55 ]#134 937 Field 25 ft (7.6 m) [ B: 55 ]For D-60M model#134 935 Field

Carrying Cart #056 301[ A: 30 ]Carries wire feeder and miscellaneous weldingsupplies. Height: 34 in (863 mm). Lower trayheight: 9 in (228 mm). Ship

“U” cogged forextremely soft “U” groove for wire or soft-soft wire or “V” knurled shelled cored“V” groove soft-shelled for hard-shelled wires (i.e.,

Litho in USADistributed by:Equipment and Options Stock No. Description Qty. Price60M Wire Feeder #131 794* S-64M, singleNote: Drive rolls must be #13

Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 USAInternational Headquarters–USAUSA Phone: 920-735-4

2To wire feeder terminal blockOld Miller CV or CV/CC and competitiive power source with 115 VAC power supply.➔*Optional hubble cord shown.R-115Typical

Run-In Control#193 391 Field [ A: 25 ]A separate wire feed speed adjustment tocontrol wire speed prior to arc initiation. Thiscontrol may be benefi

Litho in USADistributed by:

Input Power24 VAC, 3.5 A, 50/60 HzElectrode Wire Diameter Capacity.023–5/64 in (0.6–2.0 mm)Maximum Spool Size Capacity*30 lb (13.6 kg) 12 in (304 mm)W

2Note: If using the S-22P12 Ultra-Lite feeder with a power source having only 115 VAC supply, the PSA-2 (power supply adapter) isrequired. Refer to Op

3Remote Voltage Control#121 569 Field [ A: 10 ]Installs in front panel of feeder to allow remotevoltage control of most Miller electronicallycontrol

Litho in USADistributed by:Equipment Stock No. Description Qty. PriceS-22P12 #125 616 Standard#125 616-01-2 With meter kit (volt/wfs)#125 616-02-8 Wit

Input Power24 VAC, 3.5 A, 50/60 HzElectrode Wire Diameter Capacity.023–5/64 in (0.6–2.0 mm)Maximum Spool Size Capacity*30 lb (13.6 kg) 12 in (304 mm)W

Blue Runner #043 965Simple, convenient, and easy-to-assemblerunning gear for the XMT-304 and Invision354MP. Designed for factory floor MIG appli-ca

2Note: If using the S-22P12 Ultra-Lite feeder with a power source having only 115 VAC supply, the PSA-2 (power supply adapter) isrequired. Refer to Op

3Remote Voltage Control#121 569 Field [ A: 10 ]Installs in front panel of feeder to allow remotevoltage control of most Miller electronicallycontrol

Litho in USADistributed by:Equipment Stock No. Description Qty. PriceS-22P12 #125 616 Standard#125 616-01-2 With meter kit (volt/wfs)#125 616-02-8 Wit

Simple to use but with all the features needed forheavy-duty wire feed applications... that’s the S-32Sand S-32SL wire feeders from Miller. Built with

Control Panel2 WorkBASIC SET-UP -– HOT WIREFor MIG welding, use theoptional Gas Solenoid Valve.Constant-Currentand Constant-VoltageDC Power SourcesEle

3Gas Solenoid Valve#093 768 Field [ A: 15 ]Required when using gas-shielded type wires.Includes purge control. Operates off the arcvoltage and is d

Litho in USADistributed by:Equipment and Options Stock No. Description Qty. PriceS-32S #088 816S-32SL #109 294Drive Roll Kit See table on page 3Gas So

S-74DModelProcessesMIG (GMAW) Flux Cored (FCAW) (Gas- and Self-Shielded)Input Power 24 VAC, 10 A, 50/60 HzElectrode Wire Diameter Capacity .023 –1/8

Wire Size.023/.025 in (0.6 mm) #151 024 — — —.030 in (0.8 mm) #151 025 — — —.035 in (0.9 mm) #151 026 #151 036 #151 052 —.040 in (1.0 mm) #161 190 — —

3Genuine Miller Options and AccessoriesRemote Voltage Control #194 988 Field Non-digital for S-74S #194 991 Field Non-digital for D-74SCon

Litho in USADistributed by:Equipment and Options Stock No. Description Qty. Price22A #193 066#193 066-01-1 With run-in control#193 066-02-2 With digit

Litho in USADistributed by:Equipment and Options Stock No. Description Qty. PriceS-74S #195 057#195 057-02-1 With CE, EuroS-74D #195 058#195 058-01-1

ProcessesMIG (GMAW) withaluminum and other soft alloy wiresLight and Heavy Industrial ApplicationsAluminum FabricationSign ManufacturingTrailersAuto a

Spool Gun Hook-Up RecommendationsPower SourceMillermatic®130 XP, 135Millermatic®Challenger 172, 175Millermatic®185Millermatic®210Millermatic®Vintage,

3Consumables For Spoolmate 3035 Contact Tips (5 per package)#199 730 For .023 in (0.6 mm) wire.#186 419 For .030 in (0.8 mm) wire.#186 406 For .035 in

Spoolmatic 30A Spool Gun Controls4Genuine Miller Spoolmatic 30A Consumables(Order from Miller Service Parts.)Each gun is shipped with (3) .035 in and

5SX-A 50-Degree Curved Barrel#147 175 6 in (152 mm)#147 176 10 in (254 mm)Used with .030 –1/16 in (0.8 –1.6 mm)wire. Kits supplied with two liners th

6Spool Gun TriggerControl CordSpool Gun Gas HoseInterconnecting CordSpool Gun Weld CableGas Hose to Gas Regulator115 VAC Power Cord115 VAC Power CordO

7Notes

Litho in USADistributed by:Equipment Stock No. Description Qty. PriceSpoolmate™3035 Spool Gun #195 016 Includes 20 ft (6 m) cableSpoolmate™3545 Spool

ProcessesMIG (GMAW) withaluminum and other soft alloy wiresLight and Heavy Industrial ApplicationsAluminum FabricationSign ManufacturingTrailersAuto a

Features BenefitsD-60 ModelIndex No. M/2.0Issued June 2001Optional run-in controlUnique Posifeed™wire drive systemEasy loading and threading of weldin

Spool Gun Hook-Up RecommendationsPower SourceMillermatic®130 XP, 135Millermatic®Challenger 172, 175Millermatic®185Millermatic®210Millermatic®Vintage,

3Consumables For Spoolmate 3035 Contact Tips (5 per package)#199 730 For .023 in (0.6 mm) wire.#186 419 For .030 in (0.8 mm) wire.#186 406 For .035 in

Spoolmatic 30A Spool Gun Controls4Genuine Miller Spoolmatic 30A Consumables(Order from Miller Service Parts.)Each gun is shipped with (3) .035 in and

5SX-A 50-Degree Curved Barrel#147 175 6 in (152 mm)#147 176 10 in (254 mm)Used with .030 –1/16 in (0.8 –1.6 mm)wire. Kits supplied with two liners th

6Spool Gun TriggerControl CordSpool Gun Gas HoseInterconnecting CordSpool Gun Weld CableGas Hose to Gas Regulator115 VAC Power Cord115 VAC Power CordO

7Notes

Litho in USADistributed by:Equipment Stock No. Description Qty. PriceSpoolmate™3035 Spool Gun #195 016 Includes 20 ft (6 m) cableSpoolmate™3545 Spool

ST 44 Ultra-Lite Dodavač žice konstantne brzine Standardni 14-pinski priključak Težina od samo 15 kg i Omogućava spaja

karakteristike koristiti sa CV izvorima Ulaz Promjer žice Brzina žice Dimenzije Težina 24 VAC, 3A, 50/60 Hz 0,6-2,0 mm 0 – 2

Wire Feeder with Remote ControlIssued March 2003 • Index No. M/6.5ProcessesMIG (GMAW)Flux Cored (FCAW)Input Power 24 VAC, 7 A/10 AWeight 8RC: 22.0 lb

Control Panels2145678932Basic or D* ModelMiller electrically controlled CV and CC/CV power source with a 14-pin receptacle and 24 VAC supply10 ft (3 m

31431224RCOFF ONOFF ON1. Purge Switch2. Voltage Control3. Power Control Switch4. Wire Speed ControlDrive Roll Kits (1 kit required, order from Miller

Voltage-SensingWire FeederIssued Sept. 2002 • Index No. M/6.4ProcessesMIG (GMAW)Flux Cored (FCAW)Input Power 15 – 100 VDCWeight 8VS 23.5 lb (10.7 kg)1

2132131. Purge Switch2. Power Control Switch3. Wire Speed ControlDrive Roll Kits(Order from Miller Service Parts.)Control PanelsOrdering InformationPo

Naponsko-osjetljividodavač žiceIzdanje travanj 2005 • Index No. M/6.41PostupciMIG (GMAW)Punjene žice (FCAW)Ulaz: 14 – 48 VDC radni napon110 VDC Maxi

123465Front PanelOFF1. Prekidač hladne dobave/protok plina2. Voltmetar3. Brzina žice/Pokazivač struje4. Kontrola brzine žice5. Prekidač za taktove pre

ProcessesMIG (GMAW)Flux Cored (FCAW)(Gas- and Self-Shielded)Submerged Arc (SAW)Input Power 24 VAC, 10 A, 50/60 HzElectrode Wire Diameter Capacity .0

2ModelSS-74DS-74Electrode Wire Diameter Capacity.023–1/8 in (0.6–3.2 mm)(1/8 in wires may requirelow-speed motor)Input Power24 VAC, 10 A, 50/60 Hz12 f

3Control Panels1. Program Display2. Program # Select3. Weld Sequence4. Voltage/Time Select5. Voltage/Time Display Meter6. Wire Feed/Amperage Select7.

4Nylon Wire Guides for Feeding Aluminum WireWire Size.047 in (1.2 mm)1/16 in (1.6 mm)3/32 in (2.4 mm)Inlet Guide#151 203#151 205#151 207Intermediate G

5Genuine Miller Options and AccessoriesRemote Voltage Control #194 988 Field Non-digital for S-74S #194 991 Field Non-digital for D-74SCon

Posifeed Wire Drive Assembly Features3“U” cogged forextremely soft “U” groove for wire or soft-soft wire or “V” knurled shelled cored“V” groove soft-

674S, 74D or 74DX Models74S, 74D* or 74DX ModelsNote: D and DX modelsare not compatible with CP Series power sources.74S, 74D* or 74DX ModelsNote: 74D

7Notes

Litho in USADistributed by:Ordering InformationEquipment and Options Stock No. Description Qty. PriceSingle-Wire ModelsSS-74S12 #195 063 12 ft. With S

The XR Control push-pull wire feed system now offersthe ability to select either an XR-Edge gooseneck-style gun or an XR-Pistol gun for a truly custom

Typical InstallationsRefer to Owner’s Manual for complete installation instructions.2PSA-2 115 / 24 VACContactor115 VACMiller CV or CV/CC power source

3The optional contact tips listed are for applications where a smaller I.D. tip is preferred. All contact tips are stamped with wire size and the tip

1234 5 6 7 8 9 10 11 12 13 14Other size tips must be ordered separately. The optional contact tips listed are for those applications where a smaller I

5SX-A 50 Degree Curved Barrels#147 175 6 in (152 mm)#147 176 10 in (254 mm)Used with .030–1/16 in (0.8–1.6 mm) wire. Kitssupplied with two liners th

Optima™MIG (GMAW) Pulse Control #043 389For Invision, Phoenix 456P and XMT 304 CC/CV.A multipurpose, microprocessor-based pulsecontrol for synergic

7Conventional Aluminum MIG SystemCP-252TS with XR™Control and 30 ft XR-A Edge Gun#950 704Aluminum MIG and Pulsed MIG SystemInvision™354MP with XR™Cont

Digital Meters with Presettable WFS andVoltage ControlFor S-60 model#180 313 Field [ B: 45 ]For D-60 model#180 315 Field [ B: 1:20 ]Meters use a

Litho in USADistributed by:Equipment Stock No. Description Qty. PriceImportant: The XR Control and specific type and length gun must be ordered separa

Accessories5Carrying Cart #056 301 [ A: 30 ]A utility cart for the wire feeder and othermiscellaneous welding supplies. Height: 34 in (863 mm) L