Miller-electric 22A User Manual

ProcessesDescriptionMIG (GMAW) WeldingFlux Cored (FCAW) WeldingWire FeederOM-193 472N2006−0522A, 24AVisit our website atwww.MillerWelds.comFile: MIG (

OM-193 472 Page 6Le rayonnement de l’arc du procédé de soudagegénère des rayons visibles et invisibles intenses(ultraviolets et infrarouges) susceptib

OM-193 472 Page 72-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenanceRisque D’INCENDIE OU D’EXPLO-SION.D

OM-193 472 Page 82-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,de Global Engineering Docume

OM-193 472 Page 9SECTION 3 − INSTALLATION3-1. SpecificationsType of InputPowerWelding PowerSource TypeWire FeedSpeed RangeWireDiameterRangeWeldingCirc

OM-193 472 Page 103-3. Gun Recommendation TableProcess GunGMAW − Hard or Corded Wires M25 Or M40FCAW − Self-Shielding Wires GA-40GL1 CV Welding Power

OM-193 472 Page 113-6. 14-Pin Plug InformationPin* Pin InformationA 24 volts ac with respect to pin G.AJKB Contact closure to A completes 24 volts ac

OM-193 472 Page 123-8. Optional Meter Circuit Board SettingsRef. 802 357 / Ref. 186 266Tools Needed:1/4 in1 Meter Circuit Board2 DIP Switch S2Set DIP

OM-193 472 Page 133-9. Motor Start/Burnback ControlRef. 802 357 / 192 653To change wire feed starting speedproceed as follows:Turn Off unit and weldin

OM-193 472 Page 143-10. Installing Wire Guide And Drive Roll801 923-CInstall and secure inlet wire guideon either assembly, andintermediate wire guide

OM-193 472 Page 153-11. Installing And Threading Welding WireTools Needed:1 Retaining Ring2 Hub Tension Adjustment NutIf necessary, move hub on suppor

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

OM-193 472 Page 16SECTION 4 − OPERATION4-1. Front Panel Controls1 Optional Voltage/Wire SpeedMeter2 Optional Voltage/Wire SpeedSwitchUse to choose vol

OM-193 472 Page 174-2. Optional Side Panel ControlsRef. 802 357-A / Ref. 186 589 / 210 436-A1 Preflow ControlControl sets time gas flows beforewelding

OM-193 472 Page 185-2. Overload ProtectionY Turn Off wire feeder andwelding power source. Stopengine on weldinggenerator.1 Circuit Breaker CB1CB1 prot

OM-193 472 Page 19SECTION 6 − ELECTRICAL DIAGRAM210 430-AFigure 6-1. Circuit Diagram For Wire Feeder With Optional Equipment

OM-193 472 Page 20SECTION 7 − PARTS LISTFigure 7.1. Main Assembly802 358-F. Hardware is common andnot available unless listed.10Figure 7-2&Figure

OM-193 472 Page 21Figure 7-1. Main AssemblyDiagrammarkingItemNo.PartNo. Description Quantity1 089 899 LATCH 1. . . . . . . . . . . . . . . . . . .

OM-193 472 Page 22DiagrammarkingItemNo.PartNo. Description QuantityFigure 7-1. Main Assembly (Continued)♦115 443 STAND-OFF, 6-32 x .750 lg 2. . . . .

OM-193 472 Page 23DiagrammarkingItemNo.PartNo. Description QuantityFigure 7-2. Drive Assembly, Wire (2 Drive Roll) (Fig 7-1 Item 40)1 602 009 SCREW, .

OM-193 472 Page 24DiagrammarkingItemNo.PartNo. Description QuantityFigure 7-3. Drive Assembly, Wire (4 Drive Roll) (Fig 7-1 Item 40)1 602 009 SCREW, .

OM-193 472 Page 25Table 7-1. Drive Roll And Wire Guide Kits (2 Drive Roll)Base selection of drive rolls upon the following recommended usages:1. V-Gr

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbo

OM-193 472 Page 26Table 7-2. Drive Roll & Wire Guide Kits (4 Drive Roll)Base selection of drive rolls upon the following recommended usages:1. V-

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 2006−01Your distributor also givesyou ...ServiceYou always get the

PRINTED IN USA © 2006 Miller Electric Mfg. Co.2006−01Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914

OM-193 472 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom _3/05Y Warning: Protect yourself and others from injury — read and follow these

OM-193 472 Page 2Arc rays from the welding process produce intensevisible and invisible (ultraviolet and infrared) raysthat can burn eyes and skin. Sp

OM-193 472 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,

OM-193 472 Page 41-5. Principal Safety StandardsSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,from Global Engineering Document

OM-193 472 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONsom _3/05Y Avertissement : se protéger et protéger les autres contre le ris