Miller Electric Remote Operator Interface User Manual

Browse online or download User Manual for Networking Miller Electric Remote Operator Interface. A DC8-05 Axcess E Systems.qxd:A DC8-05 Axcess E [en]

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Processes
Multi-MIG
®
Accu-Pulse
®
MIG (GMAW-P)
Accu-Curve
MIG (GMAW-P)
Pulsed MIG (GMAW-P)
MIG (GMAW)
Metal Core
Carbon Arc Gouging (CAC-A)
can also be activated
Manufacturing
Applications
Construction Equipment
Automotive Components
Recreational Vehicles
Farm Machinery
Office Furniture
Mining Machinery
Quick
Specs
Axcess
®
E S
y
stems
With Insight
Weld Data Monitoring System
Digital Semi-Automatic
MIG Welding Systems
Issued Feb. 2010 • Index No. DC/8.05
The Power of Blue
®
.
Rated Output 300: 300 A at 32 VDC, 60% Duty Cycle
(225 A at 29 VDC, 100% Duty Cycle)
450: 450 A at 36.5 VDC, 100% Duty Cycle
Voltage Range 1044 V
Auxiliary Power 120 VAC, 10 A Duplex
Net Weight 300: 129 lb (58.5 kg)
450: 176 lb (79.8 kg)
Power source is warranted for 3 years, parts and labor.
Axcess E 450 shown with
Axcess E feeder
DESIGNED
AND BUILT IN
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Web Site
www.MillerWelds.com
Equipment Sales US and Canada
Phone: 866-931-9730
FAX: 800-637-2315
International Phone: 920-735-4554
International FAX: 920-735-4125
Axcess E 300 shown with
Axcess E feeder
Look for high-speed video clips
of Accu-Pulse
®
, Accu-Curve
,
and Front Panel Simulator at
MillerWelds.com/AMS/axcess.
Flexible, Expandable and Upgradeable
Multi-MIG capable welding systems are precise,
digitally controlled and software-driven.
For additional information see page 6.
Axcess E digital control
technology combined with
an inverter welding power
source is designed to
reduce the complexity of
a semi-automatic Pulsed
MIG welding system,
simplify installation, and
provide superior welding
performance.
Insight weld data
monitoring system
provides comprehensive
feedback on welding
activity and productivity
(see pages 3 and 4).
Configure the Axcess E
via convenient web pages
using virtually any web
browser (see page 2).
Axcess E four-drive-roll wire drive
feeder is combined with an operator
interface, leaving no controls back at the
power source. Provides positive feeding
for the appropriate preprogrammed
wire diameters from 50–1400 IPM,
and operates from 40 VDC supplied by
Axcess power source.
Update a standard Axcess power
source by installing an Axcess E
Field Upgrade Module (see page 10).
Field Upgrade Module
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Summary of Contents

Page 1 - The Power of Blue

ProcessesMulti-MIG®Accu-Pulse®MIG (GMAW-P)Accu-Curve™MIG (GMAW-P)Pulsed MIG (GMAW-P)MIG (GMAW)Metal CoreCarbon Arc Gouging (CAC-A) can also be activat

Page 2 - E Via Web Pages

Axcess®E Field Upgrade Module #300 641 Field Upgrade your investment in standard Axcessequipment. Standard Axcess power sources can be upgraded to

Page 3 - Insight is embedded into

11Wire Size.023/.025 in (0.6 mm) #151 024 — — —.030 in (0.8 mm) #151 025 — — —.035 in (0.9 mm) #151 026 #243 233 #151 052 —.040 in (1.0 mm) #161 190 —

Page 4 - Insight Reporter

Semi-Automatic Equipment Options Stock No. Description Qty. PriceAxcess®E 300 #907 440 Power source onlyAxcess®E 450 #907 439 Power source onlyAxce

Page 5 - Control Panels

2Interface with Axcess®E Via Web PagesHome Page Provides quick access to all Axcess E information and set-up screens.Weld Sequencer Page Define each a

Page 6 - Features and Benefits

3Insight™Weld Process Management SystemHistory View—PartsAdministrative ViewWeld Signature™*View with Faults Highlighted Part View with FailuresHMI Vi

Page 7 - Featured Welding Processes

Insight Reporter™Management Reporting System4Weekly Summary ReportDowntime Analysis ReportWeld Count Summary by Hour ReportParts with Missing Welds Re

Page 8 - Standard Installation

132MILLER ELECTRIC MFG. CO., APPLETON, WIMADE IN954101112678Control Panels1. USB Connection A (Host)2. USB Connection B (Device) 3. Power Switch4. 115

Page 9

Features and Benefits6Multi-MIG®Process Capability—Through Software-Based Programs“Axcess®” the ideal welding process for any weld joint at hand. Whet

Page 10 - Genuine Miller Accessories

7Accu-Curve™ STANDARDon all Axcess E models (see note below)Accu-Curve is a variation of the Accu-Pulseprocess. The transitions from peaks tobackg

Page 11 - Genuine Miller Services

8ANDThe Axcess E platform is designed to provide multiple wire feeding configurations suited to the unique needs of modern manufacturing applications

Page 12 - Ordering Information

9ModelAA-40GBGas ValveIncluded andenclosedType of InputPower40 VDC (from Axcess E)Connection to ROI EMotor Control Cable—20, 30, or 50 ft (Order separ

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